Acrylic (PMMA, Plexiglas®) is a thermoplastic material widely adopted in signage, decoration, POP displays, and industrial prototyping. Lightweight, UV-resistant, and transparent, it stands as the preferred alternative to glass for indoor and outdoor applications alike.
Two technologies are mainly used for acrylic engraving and cutting: CO2 laser and mechanical engraving. Each delivers distinct results in terms of depth, edge finish, and throughput.
Gravotech designs acrylic engraving machines and CO2 laser cutters that meet the standards of industrial manufacturers, signage professionals, and creative studios alike. The right machine depends on your material type, tolerance requirements, and production volume.
CO2 laser machines are widely used for engraving and cutting acrylic because of their precision and speed.
Expert advice: 30W laser power enables cutting up to 8 mm (0.315'') thick, while a 60W model reaches 10 mm (0.394'') more easily. This technology is ideal for applications requiring a high level of visual quality, especially when using an acrylic laser engraving machine.
The laser machine that outperforms its category.
Small CO2 laser engraver and cutter for personalization, signage and creative.
Large laser engraver and cutter that can do everything.
Medium CO2 or Fiber laser engraving and cutting machine for signage and small series.
Acrylic engraving machine uses a rotating cutting tool to remove material and create a durable engraving. Unlike laser acrylic engraving, this process ensures deeper engraving and better resistance to external conditions.
These acrylic cutting machines enable a variety of finishes to be achieved, from surface marking to relief engraving. It is ideal for projects requiring a particular textured finish or long life. This method is therefore particularly well suited to professional nameplates, industrial signage and applications requiring long-lasting identification.
For cutting, the acrylic cutting machine progressively removes the material. This technique is recommended for large thicknesses.
ISx000 and IS400 are ideal for acrylic cutting for signage professionals.
M20 X is a more personalization-oriented machine, suitable for engraving objects or small plates.
Medium CNC engraving machine for flat and cylinder engraving on metal and plastic.
Large and extra large format CNC engraving machines.
Small and custom engraving machine for all purposes, from perfume bottle to small industrial signage.
Medium multi-purpose rotary engraving machine for signage and gifts.
Gravotech markets various laser and mechanical materials made from acrylic, suitable for any acrylic engraving and cutting application. Find out more:
| Gravotech expertise: Discover our full range of engraving materials in our online catalog and contact us! |
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Let your creativity flow!
The outdoor acrylic material for upscale architectural signage
The reverse outdoor acrylic material
The versatile outdoor acrylic material
When it comes to laser engraving and cutting, certain accessories can be a real asset when working with acrylic:
Improve your cutting quality while protecting the back of your material from beam returns
Precise air assist for improved cutting
Precision engraving, large and smooth engraving, high thickness cutting, productivity enhancement...
Extract fumes and particles to ensure a safe and clean working space
| CO2 laser cutter | Rotary engraving/cutting |
| Type of use | Engraving and cutting | Engraving and cutting |
| Cutting finish | Clean, polished edges | Edges may require post-treatment (polishing or sanding) |
| Engraving depth | Superficial (contrast/white engraving) or semi-profound (a few tenths of a millimeter) | Deep (up to several mm) |
| Precision | Very high (fine details) | High (lettering), but dependent on cutter used |
| Speed | Very fast for engraving, slightly slower for cutting | Overall slower for engraving and cutting |
| Max. thickness worked | Up to 20 mm (0.787'') depending on power | Thicker materials depending on cutter used |
| Ideal for | General signage, personalized objects, decorations or photo engraving | High-end signage such as professional plaques, deep engravings for coloring, technical parts |
Acrylic comes in two main types: cast and extruded. Each has specific properties that influence its engraving and cutting behavior.
CAST ACRYLIC: Material obtained by polymerization in a mold, offering an irregular molecular structure. It is recommended for precise, high-contrast acrylic engraving.
EXTRUDED ACRYLIC: Manufactured by extrusion, giving it a more uniform thickness (tolerance of around 5%) and a denser structure.
It's ideal for homogeneous cutting with smooth edges.
At Gravotech, two-layer laser materials are generally made of extruded acrylic for greater thickness tolerance. Single-layer materials, such as the Acrylics range, are based on cast acrylic to enhance their engraving quality.
Acrylic is widely used for durable, aesthetic signage. It's UV- and weather-resistant, making it ideal for both indoor and outdoor use.
Application examples:
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Engraving and cutting enable acrylic to be transformed into unique, made-to-measure objects. Its elegant rendering makes it an ideal medium for gifts and awards.
Application examples:
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Acrylic is appreciated for its aesthetic qualities and ease of shaping. It is used in the design of modern, customizable decorative elements.
Application examples:
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Acrylic is used in industry for the manufacture of technical and functional parts requiring high precision.
Application examples:
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| Engraving | Cutting | |
| Power | 10 - 30% | 80 - 100% |
| Speed | 80 - 100% | To be determined according to thickness but generally below 10% |
| Resolution (DPI) | 300 - 600 DPI | - |
| Defocusing | +1 to +2 mm (+0.0394'' to +0.0787'') for an even frosted effect | ⅓ of the thickness to be cut |
| Fume extraction | Low, just enough to limit dust deposits* | |
*Acrylic cutting machines generate relatively little dust but mostly odorous gas. The extractor's activated carbon filter filters out odors. The slower the fumes pass through the filter, the more deodorized they are and the more odorless the expelled air will be.
Contact our experts✅ Do not remove the protective plastic film before cutting to avoid traces of smoke and facilitate cleaning.
✅ Adapt your speed to the type of acrylic: Cast acrylic is denser and, therefore, requires a lower speed, whereas extruded acrylic can be cut more quickly.
✅ Choose a picot table or, failing that, a honeycomb table for cutting to minimize beam returns on the back of the material to be cut.
✅ When engraving, keep the power low and adjust the engraving result by adjusting the speed not to overheat the acrylic, thus maintaining a homogeneous finish.
✅ Use a laser nozzle on your CO2 laser cutter during engraving and cutting to protect the lens from fumes and dust.
✅ Carry out tests on off-cuts before production to adjust parameters as close as possible to the expected result.
On transparent acrylic, reverse engraving (on the back of the material) offers a better visual result.
✅ For cuts thicker than 6 mm (0.236''), a 4" lens will give you a smoother, straighter cut.
Discover our guide on how to choose your laser lens?
❌ Cutting too slowly: when cutting, the acrylic laser cutting machine heats up the cutting edges sufficiently for them to melt and fuse together.
❌ Too high power for engraving: when the power is too high, the engraving will be less precise, resulting in an irregular effect that may reveal lines or stripes.
❌ No fume extraction: dust generated by engraving or cutting may settle on the surface of the material and leave marks. Good extraction allows these residues to be quickly evacuated.
Contact our experts| Engraving | Cutting | |
| Type of cutter | Conical milling cutters: deep engraving Diamond milling cutters: polished, high-gloss finish Round-ended cylindrical milling cutters: transparent finish | Straight cutters with 1 or 2 teeth |
| Speed of rotation | 18 000 to 30 000 rpm | 20 000 to 24 000 rpm |
| Depth of cut | Light engraving: 0.1 to 0.3 mm (0.00394 to 0.0118'') Deep engraving: 0.5 to 1.5 mm (0.0197 to 0.0591'') | 1 to 3 mm (0.0394'' to 0.118'') depending on tool |
✅ Securely hold the acrylic sheet with fasteners and Gravogrip™ to prevent vibration and ensure precise engraving.
✅ Air cooling limits chip and cutter heating and prevents material melting.
✅ Avoid excessively deep passes in favor of preserving the material.
✅ Test feed speed to find the right balance between speed and precision.
✅ After cutting, acrylic can be finely sanded or flame-polished to smooth the edges.
Contact our experts❌ Unsuitable cutter: High risk of burrs and a final finish that does not meet expectations.
❌ Feed too fast: Risk of material melting and heating. Too rapid a feed may cause the cutter to jam and break.
❌ Insufficient clamping: Risk of plate vibration, leading to deterioration of the engraved finish and even tool breakage.
Contact our experts|
| FAQ: the 6 questions most frequently asked of our experts |
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Cast acrylic is better suited to laser engraving thanks to its homogeneous frosted effect and wider thickness tolerances.
Extruded acrylic is better for laser cutting, giving smooth edges. However, it is less contrasted when engraved.
Plexiglass is a brand name for acrylic, which is technically the same material: PMMA (polymethyl methacrylate).
The frosted effect is achieved by laser engraving, using low power, high speed, and slight defocusing.
No, the CO2 laser modifies the surface of the acrylic but does not change its color. To add color, you need to use colored acrylic or apply a post-engraving paint such as Gravolaque.
CO2 laser engraving is ideal for fast engraving, clean cutting, and a frosted white finish on cast acrylic. Mechanical engraving is better suited to precise depth control, transparent engraving, and machining operations such as drilling or routing.
Use a conical carbide cutter for fine text and detailed engraving, or a rounded cutter for a smooth, transparent finish. For cutting acrylic, a carbide end mill ensures clean edges and efficient chip evacuation. Check out our guide on how to choose your engraving bit.
Do you have a specific project or would you like to validate feasibility on your own samples?
👉 Contact our Gravotech experts for personalized advice!
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